Brent530
Level 2

"Work orders" or ways to convert items requiring modification to useable inventory items

We order many parts that need modification before they can be used in our primary assemblies.  What I'm trying to do is create a system where unmodified parts don't slip through the cracks and interrupt production.  

 

For example, we use a gear box that must have precision dual flat spots machined into the shaft.  Let's call the modified gear box item 1234.  Additionally, I also have the unmodified version as 1234-NPP (NPP=Needs Post Processing) which is what the brand new items are received under.  I converted 1234 to an assembly which only has 1234-NPP in the build.

 

I've then created a new "work order" template for purchase orders (which I call WOPO).  I create the WOPO with our own company as the vendor with Item 1234, who's description is "10:1 Planetary Reducing Gear Box (comes from 1234-NPP)" with a few blank lines and then detailed instructions on how to modify this part.  

 

I generate the WOPO and add a quantity of 5.  I give it to the machinist and he does his magic.  Once completed, he gives the paper back and -- I thought I could just go to the Receive Items - pick our WOPO and hit save.  However, all this is doing is increasing 1234 and NOT executing the build which would remove 1234-NPP's from our inventory.

 

Is there some better way to do this??  I understand I can simply close that WOPO then manually execute builds for 1234, but I feel like might be a better way?

 

Any ideas or feedback are very much welcomed.  Thanks!